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High Pressure Homogenizer

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Adhesives High Pressure Homogenizer Food Emulsifier

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Adhesives High Pressure Homogenizer Food Emulsifier

High pressure homogenizer is a device used to homogenize liquids.

  • Item NO.:

    FB-110Q15-PLUS

  • Lead Time:

    7-15 day

  • Product Orgin:

    China

  • Shipping Port:

    Xiamen

  • Working pressure:

    0~2000bar/200mpa

  • Working flow:

    220V/380V or customize

  • Standard voltage:

    2.2kw

  • Standard power:

    ≥15ml

  • Minimum processing volume:

    ≤500um

  • Maximum feed particle size:

    ≤10000cPs

  • Maximum feed viscosity:

    ≤145℃

  • Maximum operating temperature:

    5~15L/H
  • Product Details

High-pressure homogenizer is a device specially used to pass liquid materials through a narrow homogenizing valve under high pressure, using strong shear and collision forces to break droplets, particles or cells to form a uniform and stable dispersion system. High-pressure homogenizer is commonly used in the food, cosmetics and chemical industries, and its application range includes milk, juice, solution, cosmetic emulsion and cell disruption.

  • High-pressure pumping: The material is first pressurized to a very high pressure by a high-pressure pump, generally between tens and hundreds of megapascals (MPa). 
  • Homogenizing valve port effect: When high-pressure materials pass through the homogenizing valve port, the valve port is very narrow (usually only a few microns to tens of microns), and the speed of the material increases sharply when passing through the valve port under high pressure, forming an extremely high shear rate. 
  • Collision and cavitation effect: After high-pressure materials pass through the valve port, strong collision and cavitation will occur. The cavitation effect refers to the rapid disintegration of tiny bubbles in the liquid under high pressure, generating strong impact forces, which can further break particles or droplets.
  • Homogenizing effect: After the above process, the original large particles or large droplets are broken into very small particles or droplets, thereby achieving uniform and stable dispersion.

Maximum working pressure 2000bar/200Mpa/30000Psi
Maximum design pressure 2200bar/220Mpa/33000Psi
Processing capacity 5-10L/H(Adjustable)
Minimum processing capacity 16ml
Material consumption 0ml(No residue)
Equipment power 1.5Kw/220v/50Hz or customize
Dimensions W520*H560*L820(mm)
Equipment weight 145Kg
★ The pump body is split design, easy to disassemble and clean.
★ The whole machine is GMP designed and can be operated online for SIP/CIP.
★ It has ultra-high pressure design, and the pressure can reach 2000bar/29000psi.
★ Two-stage turbulent homogenizing valve design, optional Z or V-type micro-jet homogenizing valve.
★ Any combination of valve components, optional alloy or ceramic or diamond.
★ Digital pressure display, accurate to 1bar.
★ PLC touch screen control, data can be monitored, copied and stored.
★ Frequency conversion control device, with soft start function.
★ The flow rate can be adjusted according to the output without consuming materials.
★ Online emptying, zero residue can be achieved inside.
★ The power end is equipped with a high-power motor to ensure stable operation under high pressure.
★ Special feed valve design, no exhaust, direct feeding.
★ The material residue is zero, especially suitable for the research and development of pharmaceuticals with expensive raw and auxiliary materials.
★ The core parts of the whole machine have patent intellectual property protection.
★ Passed ISO9001 quality management system certification.
★ Passed EU CE mechanical safety certification.




     

Working Principle

  1. The working principle of the high-pressure homogenizer is to pressurize the material and pass it through the homogenizing valve to generate high shear force, cavitation effect and impact force, so as to achieve the purpose of homogenization and emulsification.
  2. Pressurization stage: The liquid material is pressurized to the set working pressure (usually 100-1500 bar) by a high-pressure pump.
  3. Homogenization process: The pressurized material passes through the narrow gap of the homogenizing valve, and the liquid is subjected to strong shear force, collision and cavitation effect, so that the particles in it are broken and refined.
  4. Refinement and homogenization: After passing through the homogenizing valve, the particles in the liquid are dispersed to the micron or even nanometer level, and the liquid becomes more uniform and stable.
Equipment components
  1. High-pressure pump: Provides high-pressure driving force for the liquid, usually composed of a plunger pump, which can generate pressures of hundreds to thousands of bars.
  2. Homogenizing valve: It is the core part of the homogenizer. When the liquid passes through the valve, it produces a violent physical effect, thereby achieving a homogenization effect.
  3. Control system: The high-precision control system can accurately control parameters such as pressure, flow, and temperature to ensure the stability of the homogenization process.
  4. Cooling system: During the high-pressure homogenization process, the liquid temperature will rise, so a cooling system is required to control the material temperature to prevent overheating from affecting the homogenization effect.
Application areas
  • Food and beverage industry: High-pressure homogenizers are widely used in the processing of foods such as milk, juice, sauces, and condiments. Through homogenization, the product tastes more delicate and stable, and the shelf life is extended.
  • Pharmaceutical industry: Used to prepare drug emulsions, suspensions, protein solutions, etc. High-pressure homogenizers can improve the bioavailability of drugs and improve the uniformity and stability of drugs.
  • Cosmetics industry: In cosmetics production, it is used to homogenize creams, lotions and other products to improve the texture and absorption effect of the products.
  • Chemical industry: In chemical production, homogenizers are used to make emulsifiers, dispersants and nanomaterials, etc., which can improve the uniformity and reaction efficiency of products.


Hot Tags : High Pressure Homogenizer Ultra High Pressure Homogenizer Cosmetic High Pressure Homogenizer Small High Pressure Homogenizer Food High Pressure Homogenizer
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